ForgePulse

Energy Tracking

Energy Data Sync

Energy Data Sync collects sub-meter readings every fifteen seconds, attributes consumption to the active product and process step, and produces a kWh-per-unit number that sits beside OEE on the dashboard. Operations leaders can compare lines, shifts, and product variants on the same energy basis instead of arguing about how the meters were allocated.

4-8 weeks Cloud module + meter gateway ₩7,400,000 / year
Energy Data Sync operations workspace preview

Features

Sub-meter ingestion at 15-second resolution

Per-product and per-step energy attribution

Off-shift baseline detection to find phantom load

Tariff-aware cost view with peak / off-peak windows

Export to Energy Star Portfolio Manager and KECO formats

Responsible

Choi Min-seok, Energy Data Sync responsible lead

Choi Min-seok

Implementation Manager focused on energy and utilities sub-projects.

Outcomes

  1. 1 Comparable kWh-per-unit numbers across lines and plants
  2. 2 Phantom load and idle consumption become visible
  3. 3 Energy reporting time drops by roughly half in plants with multiple variants

FAQ

Not always. We start by reading whatever you already have. Most plants find that another two to four sub-meters are needed at the line level to make attribution clean; we list them in the readiness review before any hardware is ordered.

Reviews

“The off-shift baseline was the surprise. We thought the plant was idle on Sundays, and the meter said otherwise.”

Eun-ji — Plant utilities engineer · Trustpilot

“Solid foundation. The fact that the team set expectations on what is and is not in scope made the kickoff easy.”

Client in automotive parts